RFID and Autoclaves
With its RFID system BL ident®, Turck offers a versatile identification solution for use in the toughest applications, such as autoclaves. These rugged, re-writable data carriers facilitate more efficient processing steps and consistent tracking systems, significantly increasing machine uptimes and thus opening up new streamlining potentials.
High ambient temperatures of up 140 °C, humidity and ambient pressures are not exactly favorable environmental conditions for electronic components. In fact, autoclaves are one of the most challenging applications in the food and animal feed industry for a good reason: autoclaves cook food or feed very efficiently and preserve the packed consumables at the same time. Only a consistent track-and-trace system that provides information about each and every processing step enables users to fully integrate this challenging application into their production chain. And only a rugged and versatile identification solution allows such a consistent track-and-trace system.
Advantage: RFID
One main advantage of radio frequency identification (RFID): The transmission of information via electromagnetic radio waves is generally less susceptible to environmental influences. While printed labels may be affected by the harsh conditions in autoclaves, special RFID tags and rugged, mobile reading devices enable radio-based identification to be used even under these tough conditions.
Track-and-Trace
Specially suited to the EU regulation 178/2002 – specifying that “the traceability of food, feed, food-producing animals and all substances incorporated into foodstuffs must be established at all stages of production, processing and distribution [and] that business operators are required to apply appropriate systems and procedures” – Turck is offering corresponding components for its RFID system, BL ident.
Besides glass-coated data carriers (TW-R4-22-B128) for ambient temperatures of up to 140 °C, BL ident is comprised of rugged write-read heads (even for use in washdown areas), food-safe connectivity products and corresponding fieldbus and interface solutions for use in control cabinets (BL20) or directly in the field (BL67). In this way, the comprehensive identification system enables users in the food and feed industry to identify their intermediates and end products at any time – without regard to the environmental conditions.
Complete Package
BL ident does not only help users make individual processing steps more efficient, it also facilitates consistent track-and-trace concepts – reducing downtime and total costs. Attached to containers or trolleys, the IP68-rated data carriers may remain with the objects during the entire production process; relevant data may be retained and retrieved automatically before each processing step, after each step or at the end of the production chain, so that the user can access a comprehensive processing protocol that verifies the complete production process. In this way, the fully automated information transmission between tags, read/write heads and the higher level control system helps make the entire production chain safe and reliable.
- Automotive
- Inductive Couplers Ensure Precise Material Feed
- Body Detection in Automobile Production
- Reliable Skid Detection in Automotive Production
- Error-free JIS Order Picking for Bumpers
- RFID Bus Mode Ensures Quality of Lithium-Ion Batteries
- Level Measurement in Dip Coating Line
- Level Control in Central Lubrication System
- Quality Assurance on the Gluing Robot
- Tilt angle sensor accelerates platform alignment
- IP67 Hybrid Module Processes Safety Signals
- Decentralized monitoring of cooling stations
- Robot welding cells networked with Ethernet
- Monitoring the cooling circuit on welding clamps
- Flow monitoring in drum washers
- Press Shop
- Body Shop
- Paint Shop
- Final Assembly
- Powertrain
- Item-level Detection with UHF RFID
- Supply of cooling lubricant in machine tools
- Controlling hydraulic pressure in pressing plants
- Measuring process pressure on scissor lifts
- Success Stories - Automotive
- Modular Plant for Flexible and Efficient Production
- Decentralized Safety Technology for Modular Production
- Modular Conveyor System
- RFID and I/O modules for Safe Tool Changes
- Muffler Production Wired with IO-Link Junction Boxes
- Workpiece Carrier Identification in Rear Vent Production
- Weld Nut Sensing
- RFID Traceability
- RFID in Engine Production
- Bumper Production with Identification
- Solutions for Paint Shops
- Welding and Assembly Sensors
- Angle Sensors for Assembly Systems
- Tool Identification
- Unique Products on the Conveyor Belt
- RFID in the Body Shop
- IO-Link Eases Differential Gear Production
- Chemical
- excom I/O System Enables Safe Hydrogen Liquefaction
- Decentralized Automation in Ex Areas
- RFID Control of Tube Connections in the Ex Area
- Ethernet Signal Connection in the I&C Room
- Ethernet-based Automation of Modular Skids
- Ex Isolation in Modular Process Plants
- Detection of Pigs
- Remote Signal I/O
- Easy Connection of Field Devices
- Signal Processing with System I/O in the Control Cabinet
- Signal Separation with Interface Technology in the Control Cabinet
- Identification of Hose Connections
- Efficient Monitoring of Cabinets in the Field
- Monitoring of Quarter Turn Actuators
- Planning and Assembly of System Solutions
- Success Stories
- Efficient Cooling of Industrial Furnaces with Turck's FS+ Flow Sensors
- I/O System Excom Creates Space in the I&C Rooms
- Zone 2 and 22 RFID
- Efficient Testing Control
- Intrinsically Safe Field Communication
- Process Control System Partnership
- Hazardous Area Remote I/O
- Dual Valve Position Feedback
- Flexibility with Fieldbus
- Asset Management with Remote I/O
- Correct Positioning with RFID in Carbid Production
- Fast conversion in restricted space
- Energy
- Food and Beverage
- Dough Thickness Control in Rolling Machines
- Identification of Food Containers
- Detection of Valve Position
- Detection of Pipe Elbows
- Identification of Chocolate Molds
- Success Stories
- Cloud-based Maintenance for Steam Generators
- RFID Support Enables Track and Trace in Food Production
- Grist for the Mill
- Decentralized Control Modules in Cold Storage
- Track and Trace in Meat Production with RFID
- Contact-free Encoder in Potato Production
- UHF RFID in Food Distribution Center
- RFID for Chocolate Production
- Distributed I/O for Food Equipment
- Remote I/O for Distilleries
- RFID and Autoclaves
- Transparency in Chocolate Manufacturing
- IP67 Power Supplies for Conveyors
- Identification in Food Product Storage
- Logistics
- Tracking Big Bags with RFID
- Access Control for Protected Areas
- Decentralized Muting of Electro-sensitive Protectice Equipment
- Fast Tag Detection at Warehouse Gates
- Preventive Maintenance on Conveyor Belts
- Detection of Transport Containers
- Level Detection in Vessels
- Identification of Cryovessels
- Identification of Mobile Containers with Handheld Devices
- Identification of Food Containers
- Tier 1 – Bumper Identification
- Collision Protection on Reach Stackers
- Success Stories
- Logistics: RFID Reduces Error Quota by 99 Percent
- Sustainable Tracking of RTIs thanks to RFID
- RFID with HF Bus Mode Eases Seed Storage
- RFID Enables Unmanned Store at Major Building Site
- I/O and Safety Modules Increase Throughput in Intralogistics
- Shipment Tracking for Raw Materials
- RFID-based Shipment Control Minimizes Errors
- RFID-based Tracking of Inbound and Outbound Materials
- Decentralized UHF RFID Solution
- Contact-free Encoder in Potato Production
- Decentralized Control Modules in Coldstore
- IP67 Power Supplies for Conveyors
- Modular Conveyor System
- RFID Solution for Warehouse
- RFID Identifies Pharmaceuticals
- UHF RFID in Food Distribution Center
- Mobile Equipment
- Condition Monitoring Sensor Automates Climate Control
- Automatic Slope Compensation
- Distribution Lines for Field Sprayers
- Angle Measurement on a Field Sprayer
- Determining the Boom Angle Position
- Two-Axis Tilt Measurement on a Combine Harvester
- Collision Protection on Reach Stackers
- Success Stories
- RFID Solution with Smart Forklifts in Automobile Production
- Safe Remote Maintenance of Irrigation and Drainage Pumps
- Access Control with RFID System
- Selective Asparagus Harvester
- Position Measurement with RFID and Encoder
- Block I/O Modules on Super Yacht
- Wear-free encoder on hopper dredger
- I/O for Dust Suppression
- Cabinet Cooling
- Quick Disconnect Connectivity
- Automation Solutions for Extreme Cold
- Remote I/O for Cranes
- Rugged Heavy Metal Lifting
- Rollercoaster Positioning
- Mobile Machinery Solutions
- Exact Height Positioning
- Critical Angle Sensing
- Angle Indicator
- Oil and Gas
- Packaging
- Decentralized RFID Package Verification
- Identification of Printing Color Cartridges
- Reliable Operation of Machines
- Monitoring of Caps in Filling Lines
- Monitoring Changeover Processes
- Identification of Test Bottles
- Level Monitoring of Ground Coffee
- Level Detection in Vessels
- Detection of Transport Containers
- Success Stories
- Pharmaceutical
- End-to-End Sample Tracking with RFID
- RFID Control of Tube Connections in the Ex Area
- Decentralized Package Verification
- Automate Modular Skids
- Ex Isolation in Modular Process Plants
- Control of Valve Interfaces
- Monitoring of Quarter Turn Actuators
- Detection of Pipe Elbows
- Easy Connection of Field Devices
- Identification of Cryovessels
- Identification of Mobile Containers
- Identification of Mobile Containers with Handheld Devices
- Identification of Hose Connections for Precursors
- Identification of Hose Connections in Sterile Areas
- Identification of Big Bags and Bioreactors
- Identification of Single-Use Applications
- Success Stories
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