Decentralized Automation in Ex Areas
The Ex approval of the IP67 I/O series TBEN-S and TBEN-L enables us to implement more decentralized solutions throughout, even in Ex environments
The benefits of decentralized automation are winning over more and more users in machine and plant construction. Decentralized solutions offer advantages in terms of flexibility and time-to-market, especially in the design and engineering of modular machine concepts, thanks to factory acceptance tests in standalone mode. The benefits can now also be reaped in Ex areas.
Connecting intrinsically safe signals in Zone 2 without a cabinet
Turck offers an integrated IP67 system for intrinsically safe signals from Ex areas, with users who need to connect a smaller number of signals using the IP67 isolating transducers and isolating switching amplifiers in the IMC product series.
Your Benefits
- Time-saving as it can be used directly in the field without protective housing
- High level of safety thanks to mounting in Zone 2 in the immediate vicinity of machines or plants
- Simple and failsafe wiring via M12 connection
- The only integrated IP67 solution for Ex areas on the market
The connection can be made directly to a TBEN I/O station via ready-made cables with M12 connectors. This ensures a simple and safe connection, even under harsh operating conditions. Intrinsically safe signals are usually transmitted from Ex Zone 0 or 1. The IMC modules can be mounted directly in Zone 2 so as to enable installation at machine or plant level. This reduces the distance to the Ex equipment and therefore the negative influence of the cabling on the Ex circuit calculation.
Complete IIoT ecosystem for Zone 2
As almost the entire IIoT ecosystem is offered in TBEN-L and TBEN-S designs, users can also implement safety, RFID, IO-Link or control solutions (even including cloud connection) directly in Zone 2 without a control cabinet. To use the I/O solutions in Zone 2, users must also mount protective housings TBSG-L, TBSG-S or IMC-SG. These protect against impacts and sparks caused by unintended detachment of the cables. FM approved applications may also be run without the housings.
Decentralized control of Ex applications
With the ARGEE logic software on the TBEN modules, applications can be independently controlled directly in Zone 2. This is particularly useful for retrofit applications, as existing control systems do not have to be adjusted. Condition monitoring and data analysis via cloud systems are now also possible from Zone 2 without a control cabinet.
excom remote I/O for high-availability plants
The high-availability I/O system excom is well suited to applications with a large number of input and output signals, for example in large chemical or petrochemical plants. The remote I/O station is installed at plant level in a safe on-site protective box with protection class IP67.
- Automotive
- Inductive Couplers Ensure Precise Material Feed
- Body Detection in Automobile Production
- Reliable Skid Detection in Automotive Production
- Error-free JIS Order Picking for Bumpers
- RFID Bus Mode Ensures Quality of Lithium-Ion Batteries
- Level Measurement in Dip Coating Line
- Level Control in Central Lubrication System
- Quality Assurance on the Gluing Robot
- Tilt angle sensor accelerates platform alignment
- IP67 Hybrid Module Processes Safety Signals
- Decentralized monitoring of cooling stations
- Robot welding cells networked with Ethernet
- Monitoring the cooling circuit on welding clamps
- Flow monitoring in drum washers
- Press Shop
- Body Shop
- Paint Shop
- Final Assembly
- Powertrain
- Item-level Detection with UHF RFID
- Supply of cooling lubricant in machine tools
- Controlling hydraulic pressure in pressing plants
- Measuring process pressure on scissor lifts
- Success Stories - Automotive
- Modular Plant for Flexible and Efficient Production
- Decentralized Safety Technology for Modular Production
- Modular Conveyor System
- RFID and I/O modules for Safe Tool Changes
- Muffler Production Wired with IO-Link Junction Boxes
- Workpiece Carrier Identification in Rear Vent Production
- Weld Nut Sensing
- RFID Traceability
- RFID in Engine Production
- Bumper Production with Identification
- Solutions for Paint Shops
- Welding and Assembly Sensors
- Angle Sensors for Assembly Systems
- Tool Identification
- Unique Products on the Conveyor Belt
- RFID in the Body Shop
- IO-Link Eases Differential Gear Production
- Chemical
- excom I/O System Enables Safe Hydrogen Liquefaction
- Decentralized Automation in Ex Areas
- RFID Control of Tube Connections in the Ex Area
- Ethernet Signal Connection in the I&C Room
- Ethernet-based Automation of Modular Skids
- Ex Isolation in Modular Process Plants
- Detection of Pigs
- Remote Signal I/O
- Easy Connection of Field Devices
- Signal Processing with System I/O in the Control Cabinet
- Signal Separation with Interface Technology in the Control Cabinet
- Identification of Hose Connections
- Efficient Monitoring of Cabinets in the Field
- Monitoring of Quarter Turn Actuators
- Planning and Assembly of System Solutions
- Success Stories
- Efficient Cooling of Industrial Furnaces with Turck's FS+ Flow Sensors
- I/O System Excom Creates Space in the I&C Rooms
- Zone 2 and 22 RFID
- Efficient Testing Control
- Intrinsically Safe Field Communication
- Process Control System Partnership
- Hazardous Area Remote I/O
- Dual Valve Position Feedback
- Flexibility with Fieldbus
- Asset Management with Remote I/O
- Correct Positioning with RFID in Carbid Production
- Fast conversion in restricted space
- Energy
- Food and Beverage
- Dough Thickness Control in Rolling Machines
- Identification of Food Containers
- Detection of Valve Position
- Detection of Pipe Elbows
- Identification of Chocolate Molds
- Success Stories
- Cloud-based Maintenance for Steam Generators
- RFID Support Enables Track and Trace in Food Production
- Grist for the Mill
- Decentralized Control Modules in Cold Storage
- Track and Trace in Meat Production with RFID
- Contact-free Encoder in Potato Production
- UHF RFID in Food Distribution Center
- RFID for Chocolate Production
- Distributed I/O for Food Equipment
- Remote I/O for Distilleries
- RFID and Autoclaves
- Transparency in Chocolate Manufacturing
- IP67 Power Supplies for Conveyors
- Identification in Food Product Storage
- Logistics
- Tracking Big Bags with RFID
- Access Control for Protected Areas
- Decentralized Muting of Electro-sensitive Protectice Equipment
- Fast Tag Detection at Warehouse Gates
- Preventive Maintenance on Conveyor Belts
- Detection of Transport Containers
- Level Detection in Vessels
- Identification of Cryovessels
- Identification of Mobile Containers with Handheld Devices
- Identification of Food Containers
- Tier 1 – Bumper Identification
- Collision Protection on Reach Stackers
- Success Stories
- Logistics: RFID Reduces Error Quota by 99 Percent
- Sustainable Tracking of RTIs thanks to RFID
- RFID with HF Bus Mode Eases Seed Storage
- RFID Enables Unmanned Store at Major Building Site
- I/O and Safety Modules Increase Throughput in Intralogistics
- Shipment Tracking for Raw Materials
- RFID-based Shipment Control Minimizes Errors
- RFID-based Tracking of Inbound and Outbound Materials
- Decentralized UHF RFID Solution
- Contact-free Encoder in Potato Production
- Decentralized Control Modules in Coldstore
- IP67 Power Supplies for Conveyors
- Modular Conveyor System
- RFID Solution for Warehouse
- RFID Identifies Pharmaceuticals
- UHF RFID in Food Distribution Center
- Mobile Equipment
- Condition Monitoring Sensor Automates Climate Control
- Automatic Slope Compensation
- Distribution Lines for Field Sprayers
- Angle Measurement on a Field Sprayer
- Determining the Boom Angle Position
- Two-Axis Tilt Measurement on a Combine Harvester
- Collision Protection on Reach Stackers
- Success Stories
- RFID Solution with Smart Forklifts in Automobile Production
- Safe Remote Maintenance of Irrigation and Drainage Pumps
- Access Control with RFID System
- Selective Asparagus Harvester
- Position Measurement with RFID and Encoder
- Block I/O Modules on Super Yacht
- Wear-free encoder on hopper dredger
- I/O for Dust Suppression
- Cabinet Cooling
- Quick Disconnect Connectivity
- Automation Solutions for Extreme Cold
- Remote I/O for Cranes
- Rugged Heavy Metal Lifting
- Rollercoaster Positioning
- Mobile Machinery Solutions
- Exact Height Positioning
- Critical Angle Sensing
- Angle Indicator
- Oil and Gas
- Packaging
- Decentralized RFID Package Verification
- Identification of Printing Color Cartridges
- Reliable Operation of Machines
- Monitoring of Caps in Filling Lines
- Monitoring Changeover Processes
- Identification of Test Bottles
- Level Monitoring of Ground Coffee
- Level Detection in Vessels
- Detection of Transport Containers
- Success Stories
- Pharmaceutical
- End-to-End Sample Tracking with RFID
- RFID Control of Tube Connections in the Ex Area
- Decentralized Package Verification
- Automate Modular Skids
- Ex Isolation in Modular Process Plants
- Control of Valve Interfaces
- Monitoring of Quarter Turn Actuators
- Detection of Pipe Elbows
- Easy Connection of Field Devices
- Identification of Cryovessels
- Identification of Mobile Containers
- Identification of Mobile Containers with Handheld Devices
- Identification of Hose Connections for Precursors
- Identification of Hose Connections in Sterile Areas
- Identification of Big Bags and Bioreactors
- Identification of Single-Use Applications
- Success Stories
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